Vehicle ChillRail

US Patent Application 17/893,958 — Notice of Allowance, August 2024

Any high loader, any age. Two days to fit, no vehicle downtime, and no engine to go wrong.

2 daysRetrofit, against 3–6 months for a traditional conversion
~$23,800Net saving per truck per year
SuitcaseUnit size, mounted underneath — clear of apron impact damage
ChillRail fitted the full length of a catering high loader interior, showing two rows of cart-operated dampers and the hinged access panel above
Close view of the ChillRail plenum drop feeding the rail, with cart-operated dampers either side
Each damper opens only when a cart is docked against it.

Advantages

  • Chills the food in the cart, not the whole vehicle — and only the carts that need it
  • More than 85% less refrigeration energy than a traditional system
  • Runs on spare vehicle power, inverter driven, Net Zero carbon
  • Eliminates dry ice entirely — and its 35–50% wastage
  • Cloud temperature and GPS logging with no driver input
  • Lightweight — no meaningful change to payload capacity
  • Fits any size of vehicle; retrofit in two days with zero downtime
  • High-level oven box for ovens, milk and ice cream
  • Enables preloading and de-peaking, freeing dispatch cooler capacity
  • Moves to another vehicle when this one reaches end of life
  • Clean HEPA-style and UV air path, maintaining a food-safe environment
  • Three years in the field with no failures

Against the alternatives

  • Non-refrigerated vehicle + dry ice — 50c/lb, 35–50% wastage, uneven chilling, no records
  • Factory refrigerated vehicle — chills the cart exterior; 40-minute recovery after every door opening; typically fails within 16 months
  • Converting a non-refrigerated vehicle — over $45,000, 3–6 month lead time, 6–10 weeks off the road, and adds around 2,500 lb
  • ChillRail — cheaper to fit than a conversion, two days, no downtime, no weight penalty, full records

Comparison drawn from Inalgesco field inspections and Carrier 850 service data. Traditional conversion and repair costs quoted by third-party service centres.

Book a 30-day paired trial

Fit ChillRail to one truck, leave an identical truck unmodified, and run both on live routes for 30 days. Fuel, service calls, pull-out temperatures and cold-chain compliance all become your own audited data before you commit to anything.

Arrange a trial